ZVB Dual-Line Valves

ZVB Dual-Line Valves for Automatic Lubrication Systems

ZVB dual-line valves are specialized components used in larger automatic lubrication systems to precisely control lubricant flow through two paired lines. These valves help manage lubricant delivery in dual-line circuits where pressure alternates between two feed lines to control multiple lubrication zones.

What Are ZVB Dual-Line Valves?

Dual-line valves, such as the ZVB family, are part of the distribution network in automatic lubrication systems that use two main feed lines operating alternately. When one line is pressurized, the valve isolates or routes lubricant to designated outlets; when the feed switches, the valve manages the opposite line accordingly. ZVB dual-line valves are engineered for reliable operation in large, high-point lubrication systems.

Primary Use Cases

Large lubrication systems with more lubrication points than a single-line system can handle
Industrial systems requiring alternating pressure feed to distribute lubricant
Applications where segmented zones are controlled through paired feed lines
Systems needing reliable, balanced feed for extensive machinery networks

Who Uses ZVB Dual-Line Valves

Maintenance and reliability engineers
OEMs designing high-point lubrication systems
Manufacturing and processing facilities with large machine groups
MRO professionals supporting industrial and heavy equipment

When to Use ZVB Dual-Line Valves

In systems with many lubrication points requiring dual pressure control
When single-line systems cannot supply enough lubricant volume or distribution flexibility
When multiple zones need independent sequencing and management
When larger machines or plant sections require balanced distribution

When ZVB Dual-Line Valves May Not Be Necessary

Smaller lubrication systems with limited points
Single-line progressive systems that already meet the application needs
Where centralized distribution suffices without dual pressure control
When simpler injector or metering units provide enough coverage

How ZVB Dual-Line Valves Fit Into Lubrication Systems

In a dual-line lubrication system, two main lines carry lubricant from the pump in alternating cycles. ZVB dual-line valves receive pressurized lubricant from one feed line while isolating the other. When the pump switches lines, the valves redistribute flow to the appropriate outlets. This creates controlled, balanced distribution with minimal pressure variation across zones.

Common Types & Configurations

Standard ZVB dual-line valves – Basic alternating flow control
Multi-port ZVB units – Provide multiple outlet connections
High-pressure rated ZVB valves – Suitable for demanding industrial cycles
Integrated monitoring versions – Include feedback options for system alerts

Common Mistakes and Misapplications

Using dual-line valves where single-line or progressive systems suffice
Failing to consider pressure loss across long feed lines
Overlooking system balance, which can lead to uneven distribution
Installing without accounting for tubing layout and resistance differences

Key Benefits

Balanced, alternating pressure distribution for large systems
Reduced pressure drop across zones
Improved reliability in high-point lubrication systems
Greater flexibility for segmented machine groups
Integrates with monitoring or automation for enhanced system feedback

Frequently Asked Questions

What is a dual-line valve?
A dual-line valve is a distribution component in an automatic lubrication system that alternates lubricant delivery between two main feed lines to support balanced distribution in large systems.

How do dual-line valves differ from single-line or progressive systems?
Single-line and progressive systems rely on metered or sequential delivery from one feed line, while dual-line systems use two alternating pressure lines to serve large numbers of lubrication points more evenly.

Can dual-line valves be monitored?
Yes — some ZVB dual-line valves include ports or sensors for system monitoring to provide feedback on pressure and delivery status.